High Speed Automatic Dyeing Machine Slack Type Polishing Surface Treatment

The new generation SME1000-II High temperature and high speed slack type dyeing machine is a new model that our factory devotes to the dyeing machine research and development . It not only combines the advantages of the same kind of dyeing machine at home and abroad , but also makes elaborate improvement in terms of hoisting system of the cylinder body , nozzle , and fabric , significantly increased the amount of equipment capacity , and make sure that the fabric obtain uniform dyeing effect and good touch feeling. It is the ideal equipment of many kinds of woven and knitted fabric . The domestic many businesses users have good response . He is the best choice to replace some old models .

Major technical characteristics

• The machine model:The machine is J type horizontal heat overflow dyeing machine , single tube , double tube.
• Bath ratio : 1 : 7-9
• The max capacity of cloth:Each tube maximum weight is 500kg , double tube is 1000 kg ( due to the kinds of cloth , the different processing conditions, the capacity will be more or less ).
• Fabric speed Vmax = 300 m / min
• The fabric gram weight range of 80 g / m - 700 - g / m
• The highest working pressure 0 . 42 Mpa
• The highest working temperature 140
• Mode of control : the manual or computer program control
• It is suitable for dyeing fabric : cotton , polyester / cotton blended yarn , polyester , acrylic , nylon , ramie , viscose artificial fiber , cotton / linen blended yarn , etc .
• The installed capacity , single tube of 23.3 Kw;Double tube of 45.1 Kw
• Overall dimensions ( length x width x height ): Single tube 9200×2150×3100;Double tube 9200×3200×3100.
• Main material : SUS321 or 316316 L

The machine structure and function

This machine is mainly consisted of dye vat, fabric guide tube , nozzle , fabric hoisting system , heat exchanger , dyeing liquid circulating pump , feeding bucket , charging pump out of the device and electrical control cabinet , etc .

• Dyeing liquid storage tank part by vertical and horizontal tilting part, it USES double nozzle and double fabric guide tube design Fabric guide tube is placed outside the body for cylinder providing greater storage space , smooth fabric guide tube and a specially designed network make the fabric faster and more smoothly .
• Spray nozzle : adopt the overflow spill structure , the structure of the special design make running fabric have stronger ability of dyeing liquid penetration and feed . The nozzle is completely surrounded by dyeing fabric and dyeing fabric in flabby condition down to the nozzle tube , avoid fabric cottony phenomenon , thus ensuring the quality of the fabric dyeing .
• Heat exchanger : horizontal shell and tube heat exchanger and dyeing liquid filter into an organic whole , compact structure , not only can remove of villi in fabric dyeing in dyeing , and heat transfer rate , on the premise of steam source guarantee , can warm up dyeing liquid from 20 to 130 above in 30 minutes ,will be below from 130 to 130 in 20 minutes .
• Hoisting system of the fabric : improved cloth roller and frequency conversion motor drive make operation and improve fabric roller slip reduce to a minimum to ensure that the roller and fabric close to the synchronous operation . Even under the high speed to ensure the fabric is still in the neat way into the nozzle .
• Dyeing liquid circulating pump : dyeing liquid circulating pump is our factory specially designed for dyeing machine form,which uses a complete set of separate and special specifications stainless steel corrosion resistant pump to keep the dyeing liquid certain pressure and flow velocity in the process of circulation to ensure the fabric run smoothly in the dye solution provides a reliable guarantee .
• Feeding tube : feeding tube is made of stainless steel, internal pipe cleaning , steam heating tube , filter , mixer device , dyeing liquid are pumped into dye vat .
• Device : the cloth roller per tube corresponding equivalent diameter of 315mm , margin is 590×2 mm , the belt reduce the speed to drive

Working process

• Fabric goes into the nozzle , through fabric guide tube into the dye VAT tail , through the special design of the internal groove structure , make the fabric in the dye VAT natural fold , don't squeeze , don't wring cloth , have order to move forward , the cloth roll again into the nozzle , thus repeating cycle run , until finish the dyeing process.

SPECIFICATIONS